Composite Polymer Insulator
1. The silicone rubber housing taken shape by whole injection. It
has good hydrophobicity, hydrophobicity migration and soil
resistance, as well as excellent electrical insulation properties
and aging resistance, which could prevent effectively those
accidents of pollution flashover so as to ensure the safe running
of high voltage transmission lines.
2. The modified ECR fiberglass reinforced epoxy resin rod is used
as it has good resistance to high temperature, stess corrosion
& acid attack, as well as fine damping action, high tensile
strength (>1200Mpa) and resistance to creep and fatigue failure,
which effectively ensure the internal insulation quality and
mechanical stength of insulators.
3. End fittings are crimped onto fiberglass rod with voice-operated
displacement type crimper. The insulators with this crimping
technique have high mechanical strength and small dispersion.
Taking the most advanced automatic overall injection moulding
technic and connection method of crimping for production and
assembling, and the whole crimping procedure controlled by computer
and the crimping result monitored by ultrasonic detector to assure
each product is qualified.
1) Gray Silicon Rubber for sheds/ housing.
2) Glass-fiber reinforced epoxy resin rod (ECR type) for core.
3) Hot Dip Galvanized Cast Iron Or Steel for Socket.
Hot Dip Galvanized Forged Steel for Ball.
1) Rated voltage:88kV
2) Power Frequency Withstand Voltage(Wet1 min):185KV
3) Lighting Impulse Withstand Voltage:450KV
4) Specified Mechanical Load(SML):120 kN
5) Routine Test Load(RTL):60kN
Inspection before installation
1.Before dispatched, the goods will be performed routine test and
smaple test comply with related standards. In case damage during
the transportation, each one’s sheds and housing will be checked
thoroughly. Superficial defects of an area greater than 25 mm² (the
total defective area not to exceed 0.2% of the total insulator
surface) or of depth greater than 1mm.
1. All composite insulators are packed in weatherproof containers
in order to protect the products during land, air, and sea
transportation. Several different grades of packaging can be
offered depending on the mode of transport and the expected storage
conditions. The packaging options that we offer are 1) standard
grade/prefabricated packing, 2) economical grade/cardboard carton,
and 3) best grade/closed wooden crate. Since the user best knows
their crate requirements, they should select the option that is
most suited to their needs and include that information in the
purchasing specification. Special packaging arrangements can be
accommodated upon request.
2. Each container is marked with the number of insulators it
contains, the catalog number, the manufacturer’s name, and any
other customer requests.
3. Each packing (wooden cases or crates) attached specification and
certification of products.