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Sandwich Structure Refrigerated Lorry Body / Fridge Truck Body Customized

Categories Refrigerated Truck Bodies
Brand Name: GET
Model Number: Rapid Assembly Box
Certification: ISO9001/TS16949
Place of Origin: CHINA
MOQ: 3 SETS
Payment Terms: L/C, T/T
Supply Ability: 150 UNITS PER MONTH
Delivery Time: 20 WORKING DAYS
Packaging Details: IN CASE OR ON BOX
Material: German Fiber Glass+PU +German Fiber Glass
Size: Customized less than 10m
Structure: Sandwich type
Assembly Type: Rapid Glue Assembly
Company Info.
GENERAL EAST CO.,LTD
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    • Product Details
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    Sandwich Structure Refrigerated Lorry Body / Fridge Truck Body Customized

    Rapid Assembly Refrigerated and Freezing Sandwich composite panel kits and box with GRE Profiles



    Advantages:


    1. Quick installation with Special Designed Fiber Glass Profile
    2. Rapid order processing (standard solutions can be delivered at short notice)
    3. No-Metal to keep good insulation function and light for more capacity.
    4. Completely vapour diffusion-tight surfaces to get better insulation and balance temperature inside.


    Refrigerated truck, sometimes we call it reefer truck box body. Sometimes we call it freezer truck box body. Sometimes chiller truck box body. Sometimes cold room truck box body. All in all, We calls it refrigerated truck.Reefer truck box body is a kind of box which can load the cargoes which need to keep cold and fresh. Such as icecream, chill chicken, chill fish, freezer meat, sometimes vegetables and so on.


    Our refrigerated truck box body is the Sandwich structure. External FRP material+PU core+Internal FRP. Normally, the thickness of FRP is 2mm. It also can be customized. As the PU core, normally, the density is more than 40kg/m. And the thickness is changeable by customers’ request and designing request.


    The parts of FRP reefer truck box body is adopted the highest configuration. They are 304 stainless steel parts for door lock and door frame. Aluminum profile for connecting all the panels. The importing rubbers make the door be sealing. So the whole reefer truck box body is all-closed without any gap.


    Rapid Assembly Refrigerated and Freezing Sandwich composite panel kits and box with GRE Profiles
    Designed Special FRP/GRE Profile for easy assembling and good outside views, we choose the German GRE Lamilux with Poren PU core insualtion material to make the best quality sandwich panels and box for Advantage Country.
    Composite Truck body typeFRP with PU Composite sandwich panel for Refrigerated Truck body
    Outside DimensionL ≤16,000 mm, W&H≤ 2,600 mm
    Panel StructureFRP+PU+FRP
    Unit Panel Density (kgs/㎡)9.14
    K Value: W/〔㎡•K)0.027
    Front /Side /Rear Panel
    Thickness (mm)
    84.5/84.5/84.5
    Roof / Floor Panel
    Thickness (mm)
    105/105
    Rear DoorDouble-Wing Open Door +
    Stainless Steel Door Frame
    Sub-framePainted Z -Steel
    Box StructurePanels assembled with Fiberglass profile and fiberglass corner
    Lights & SwitchLED; Water-proof; 12V/24V Convertible
    Drain Pipe2 sets
    OptionsDoors3-wings Open Rear Door
    Side Doors
    Tail Lift System
    Profiles1. Checked Aluminum Floor Cover
    2. Small M Channle
    3. T Changels
    4. Internial Side Kick Plate-Aluminum
    5. PVC Air Curtain System
    6. Cargo Fix System
    Refrigeration SystemEngie-drive type Refrigerator
    Disel Power Type Refrigerator
    Trailer Type Refrigerator
    Brand: Thermoking,Carrier,King Brand

    Technology Instruction
    Insulation MaterialAll panels, Floor & Roof of the box will be insulated with POLYURETHANE foam (PU) of density 45KG/M3, which can carry the Thermal Conductivity value 0.3kcal/M3.
    THE gas leakage rate OF THE BODY INSULATION IS LESS THAN 0.3W/㎡*k

    Fiber GLASS Material
    Model
    Values
    LAMILUX
    High Impact
    LAMILUX
    Woven Fabric Gelcoat
    LAMILUX
    High Gloss 4000
    Thickness1.4 mm2.0 mm1.7mm
    Weight2250 g/㎡2650 g/m22340 g/㎡
    Glass content48-52 %27-29 %20-24%
    Flexural strength305 N/m㎡170N/mm100 N/m㎡
    Flexural e-modulus8550 N/m㎡11700 N/mm24000N/m㎡
    Tensile strength240 N/m㎡80 N/mm55 N/m㎡
    Tensile e-modulus14700 N/m㎡8100 /mm26000 N/m㎡
    Impact strength82 KJ/㎡
    GlueKörapur 140 For Box AssembleKörapur 672 +Köracur TH 650 for Panel Layer Composite
    Density1.2 g/cm³Density
    ViscosityPaste, spreadable, non-sag properties- Körapur 6721.66 (resin)
    Time for skin formation45 min- Köracur TH 6501.23 (hardener)
    Curing3 mm (on the first day)- mixture1.41 g/cm³
    Change in volume7%Viscosity
    Hardness Shore A55- resin30
    Elongation at tear400%- hardener200
    Tensile strength4 N/mm²- mixture8000 MPa•s
    Shear strength3 N/mm² (at a layer thickness of 2 mm)Mixing ratio
    Tear propagation strength7 N/mm- resin : hardener5 : 1 units by weight
    - resin : hardener3.7 : 1 units by volume
    Pot life60 min
    Hardness Shore D60
    -20°C: ca. 24 N/mm²
    +20°C: ca. 18,5 N/mm²
    Shear strength+80°C: ca. 5,2 N/mm²
    Tensile strength18 N/mm²
    Consumption250-300 g/m²
    Sanwich Panel :

    NON-FERRO PLAST Struture , without any Metal .
    Floor Panel
    Construre
    a.Top Fiber Glass Layer : 1.5mm Firber Glass Panel of LAMULUX High Impact Type from Germany.
    b.A full Layer of Plywood 12mm thickness
    c.Polyurethane insulation of overall thickness 85.5mm. density 45kg/m3
    d.A full Layer of Plywood 4mm thickness
    e.Bottom Layer: 2mm Fiber Glass Panel Of LAMULUX HG 400 Type from Germany.
    f.Enforcement of built in Square GRP Tube cross members (85.5*60*2.5mm) to keep the transverse force condition of the panel.
    options: aluminum checked plate ,aluminum channels as repuired.
    Side and Front Panel
    Construre
    a.Outside Fiber Glass Layer : 2mm Firber Glass Panel of LAMULUX HG 400 Type from Germany.
    b.Polyurethane insulation of overall thickness 80mm. density 45kg/m3
    c.Inner Fiber Glass Layer: 1.5mm Fiber Glass Panel Of LAMULUX IMPACT Type from Germany.
    Roof Panel
    Construre
    a.Outside Fiber Glass Layer : 2mm Firber Glass Panel of LAMULUX Woven Fabric Gelcoat from Germany.
    b.Polyurethane insulation of overall thickness 80mm. density 45kg/m3
    c.Inner Fiber Glass Layer: 1.5mm Fiber Glass Panel Of LAMULUX IMPACT Type from Germany.
    Fiber Glass ProfileWe have the Special Designed Fiber Glass profile for Kits's assembly,which is much stronger and Healther than the Aluminum.
    External ANGLEExtruded angle 140 x 140 x 2mm,Made of Fiber Glass To protect the corner and the side of the box.
    External wrapping EdgeMade of Fiber Glass to assembly the Kits to Box and protect the side edge of the Box.
    Rear DoorDoor Open Type2 wing rear doors with GRP outer and inner skin, full open . Options: 3 wings rear doors, Tail Lift at the rear.
    Door HardWareThe accessories fitted with the door is made of stainless steel. 2 nos. container type locks plus door retainers.
    Door SealAll edges of the door fitted with double Aluminum Profiles & EPDM rubber Gasket . Sealing against rain & dust
    Door Holder & Stoppers2 Sets of stainless steel door retainers fitted strongly on built in plates inside the panels. 2nos. of rubber made stoppers.
    Door Handle20cm long 14cm dia. Stainless steel pipe to be mounted to the left door to hold the person get into the box
    LightsInternal :Internal light LED type 24V-8W, 2 no’s moisture resistant. Fixed in the roof.
    External :2+2 no’s light, at front and rear at top,front is white, rear is red.
    Front Panel Reinforcement For Refrigerator AssemblePlywood Plate(Refrigerator<=50kgs) or Square Fiber Glass Tube (refrigerator>50kg) designed as supporting frame to carry the cooling unit safely, suitable for THERMO KING or Carrier .
    Drain Pipes2 nos. PVC and Aluminum U-pipe,42mm dia. drain with drain cap at the front end.
    Sub-frameCarbon Steel 16Mn, Dimenison per customer's chassis specification
    Options: Aluminum Alloy
    Other Options
    A)Side door (single opening)Dimension per customer
    Single Wings open
    options: Double wings open
    B) Partition (removable)To Part the van space to different cargos loading space with different Temperature ( if the Refrigerator unit can)
    C) Meat Hang Hooksto hang the the big meat or fish to the roof
    Plastic CurtainsSide DoorPVC plastic curtains 3mm thick x 200mm wide, overlapped, long enough to cover the full height of the Side door.
    Rear DoorPVC plastic curtains 3mm thick x 200mm wide
    The curtains are hanging on female stainless steel part joined to the male part fixed on the roof.
    RefrigeratorThermoking,CARRIER
    Producing Equipment And Technology1. A whole Technology Team from German whos are retired from Koegel,Schmitz Cargobull AG,Krone and the University of Germany.
    2. Adopt the know-how and special equipments of Germany to produce the sandwich panels of refrigerated & insulated truck with Dry-IN-Dry method and at the Special Workshop with constant temperature and humidity to keep the quality of composite process of the PU , GLUE and Fiber-Glass.
    3.All the Side-Door cut from the Complete panel to keep Intergrity of the panel and the good looks-View with an 13m engraving machines.
    4. All the mateial are from Germany with German's High quality Control
    Box Constructure1. The whole van body is made up of six panels:Floor plate, Front wall, Two Side wall, Roof and Rear wall portal. Self-supporting body, without cross bars inside and outside skin made of glass fiber reinforced polyester.
    2. Use the Special Designed Re-forced FiberGlass Profile to assemble the box.Make the installation easier and Faster ( 1 unit Box/Hour) at any place. Transport at kit type to save the freight.
    3. For Stainless Steel, excellent insulation value is obtained. (No heat conductivity). Thick wall door with 5 fold seal. Door lock with optimum contact pressure.
    Box CharacterNON-FERRO PLAST kit is an insulation and freezing box set with high consisting prefabricated elements made from high-quality Fiber Glass materials, with high-strength fiber glass Profile for fast and simple installation. Non-Ferro can let the body get a good insulation function and light dead weight, we also Using an adhesive joining process to employ this material to construct boxes with completely vapour diffusion-tight surfaces to get better insulation and balance temperature inside.
    It is suitable for all vehicle brands and models.


    Requirements for installation:
    Crane or alternative lifting equipment
    Standard assembly tools, i.e. pneumatic screwdriver, wrenches, etc.

    FERROPLAST KIT:
    Prepare the chassis
    Mount the partial frame and the floor plate on the chassis
    Mount the side, front and rear walls and the roof
    Install the required options
    Finishing
    Quality Sandwich Structure Refrigerated Lorry Body / Fridge Truck Body Customized for sale
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