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Heavy Duty Ductile Swing Hanger Parts Custom Cast Iron EN GJS 450-10 Material

Categories Ductile Cast Iron
Brand Name: non-standard
Model Number: custom-built
Certification: ISO9001;TS16949
Place of Origin: China
MOQ: 1 Ton
Price: quote according to different drawing technique requirements
Payment Terms: T/T, L/C
Supply Ability: 300 Tons every month
Delivery Time: within 60 days
Packaging Details: Plywood crate + VCI Anti-Rust Bag
Material: EN GJS 450-10
Process: Green Sand Casting Process
Machining: CNC Machining
Surface: Zinc Plated
Used for: Industry
Packing: Crate
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    Heavy Duty Ductile Swing Hanger Parts Custom Cast Iron EN GJS 450-10 Material

    Heavy Duty Ductile Swing Hanger Parts Custom Cast Iron EN GJS 450-10 Material


    Product Description and Process

    1. Heavy Duty Ductile Swing Hanger Parts Ductlle iron Castings EN GJS 450-10 Material

    2. Production process: green sand molding, pre-coated sand molding and resin sand molding which can produce iron castings from 50 gram to 2000 kilograms

    3. Machining process: CNC machine, machining center, lathe, mill machine, drill machine, etc.

    4. Surface treatment process: paint coating, electrophoretic coating, electrogalvanizing coating, black oxide coating, phosphate coating, powder coating, etc.

    Product Material and Uses


    1. Normally produce with gray iron HT200, HT250, ductile iron 65-45-12, 60-40-18, 80-55-06, 80-60-03, etc.
    2. The ductile iron casting products are widely used for Auto-cars, trains, trucks, vehicle components, mining machinery components, agricultural machinery parts, textile machinery parts, construction machinery parts, valves and pump parts, etc.

    What are the Benefits of Ductile Iron?


    Ductile iron castings are very strong compared to regular cast iron (gray iron). The tensile strength of cast iron is 20,000 – 60,000 psi while ductile iron starts at 60,000 psi and can go to 120,000 psi. The yield strength for ductile iron is generally 40,000 – 90,000 psi but the yield strength of cast iron is so low it is considered not measurable.

    Let us put strength in a different way. We have seen gray iron parts break when they hit the ground after falling ten feet. With a ductile iron casting, you can hit the part all day long with an eight-pound sledge hammer and it is not likely to crack.

    What causes the problem for gray iron is those graphite flakes which encourage fractures along the flakes, while the nodules in ductile iron work at keeping the iron together. Given the exact same scenario of the same part made from the two different metals, while the brittle gray iron wants to crack, the ductile iron wants to bend.

    Ductile iron also has what is called excellent wear resistance because of the graphite in the iron. When you have something rubbing against ductile iron, the ductile iron wears away much slower than many other metals. The wear resistance is partly from the graphite structures that can act like a dry lubricant on the iron.

    Ductile iron also dissipates (gets rid of) heat very well and can be machined fairly easily, though ductile iron is harder to work with than regular gray cast iron. Ductile cast iron dampens vibration and sound much better than steel would making ductile iron a good match for use on large machines.



    What is the difference between Ductile Iron and Cast Iron?
    Cast iron refers to all iron parts that are cast and have a high carbon content, but in normal usage, “cast iron” refers to gray iron, the cast parts with weaker iron structures containing graphite flakes. Ductile iron must specifically have the spherical graphite structure in the metal.
    Regular cast iron can be cast cheaply, machined very easily, and strength can be added through heat treating. Gray iron lacks the strength and durability of ductile cast iron. Ductile iron castings are not much more expensive than gray iron castings yet if there is no need for the benefits of ductile iron you should probably stick with the gray iron castings.

    What is in Ductile Iron? (Composition)

    If you were to do a chemical analysis of ductile iron, this is what you would normally find:
    Iron ~94%
    Carbon 3.2 – 3.60%
    Silicon 2.2 – 2.8%
    Manganese 0.1 – 0.2%
    Magnesium 0.03 – 0.04%
    Phosphorus 0.005 – 0.04%
    Sulfur 0.005 – 0.02%
    Copper <= 0.40%
    To improve the strength of ductile iron, additional tin or copper can be added. To improve corrosion resistance, copper, nickel, or chromium can replace anywhere from 15-30% of the iron.

    Ductile Iron Grade Chart
    ASTM A536 1993 (USA)

    GradeTensile Strength
    σ≥/Mpa
    Yield Strength
    σ≥/Mpa
    Elongation
    δ≥(%)
    ANSI/ASTMUNS
    60-40-18F3280041427618
    65-45-12F3310044831012
    80-55-06F338005523796.0
    100-70-03F348006894833.0
    120-90-02F362008276212.0
    Special Purpose
    60-42-1041529010
    70-50-054853455.0
    80-60-035554153.0



    Common Ductile Iron Grades

    While there are many different ductile iron specifications, foundries routinely offer 3 common grades;

    Physical and Mechanical PropertiesASTM A536, Grade 60-40-18ASTM A536, Grade 65-45-12ASTM A536, Grade 80-55-06
    Tensile Strength, min, psi60,00065,00080,000
    Tensile Strength, min, MPa414448552
    Yield Strength, min, psi40,00045,00055,000
    Yield Strength, min, MPa276310379
    Elongation in 2 in. or 50 mm, min %18126
    Density lb/in30.2560.2560.256
    Density g/cm37.17.17.1
    Melting Temperature (Degrees F)2,100 – 2,1902,100 – 2,1902,100 – 2,190
    Melting Temperature (Degrees C)1,150 - 1,2001,150 - 1,2001,150 - 1,200
    Compressive Strength Ksi429429429
    Compressive Strength MPa296029602960
    UNSF32800F33100F33800

    Product Tags:

    nodular cast iron

      

    graphite cast iron

      
    Quality Heavy Duty Ductile Swing Hanger Parts Custom Cast Iron EN GJS 450-10 Material for sale
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