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Simple And Cheap Discontinous Type PU Sandwich Panel Production Line

Categories PU Sandwich Panel Production Line
Place of Origin: CHINA
Certification: ISO
MOQ: One Set
Packaging Details: Plastic film or wooden case
Delivery Time: 30-60 Working days
Payment Terms: T/T or L/c
Price: As per client requirements
Supply Ability: 10 sets per month
Material: Color steel
Thickness: 0.5-0.8mm
Coil width: 1000-1250mm
PU thickness: 50-150mm
Type: Layer Press,Discontinous
PU foaming: High press
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    • Product Details
    • Company Profile

    Simple And Cheap Discontinous Type PU Sandwich Panel Production Line

    Simple And Cheap PU Sandwich Panel Production Line

    Introduction of machine

    • This PU Sandwich panel production line is an automatic production line.
    • In the PU sandwich panel producing procedure, the product line can continuously produce sandwich panel with PU as its core material.
    • The liquid state raw materials were continuously injected into the middle of three formed panels and reacting,foaming,solidifying in the double-rubber .
    • The PU sandwich panel could be cut out automatically according to the required length for users.

    The basic technical parameters of machine

    Production Material(mm)(0.25-1.0)×L, yield strength≤G300 Colored steel
    Production speed4-8 M/min
    Production typetotally continuous production with PLC controlling
    PU foam thickness25-100mm
    Composite structureposition fixed by double rubber tracker
    Foaming systemtotally automatically continuous foaming, quantity of foaming could be stepless adjustable
    Power of production≥ 22KW
    Total power≥ 35 KW
    Cuttingpneumatic piston driving, non-stop cutting via sliding table
    Electronic controlling systemfull-frequency PLC controlling system

    Specification Detail

    Two sets of un-coilerIt is Automatic and hydraulic, can be used to uncoil steel coil which is maximal 1300mm's wide, no more than 8 ton's weighty and steel coiler's inner diameter is about 500mm.
    Three sets of roll forming machine1.Function: Roll forming for the profiles of PU panel
    2.Use the welding H-beam, motor driver, sprocket chain driving
    3.Technical data: Material of roller NO.45forged steel, with digital controlled procession,plated with hard chrome on surface of forming rollers
    PU sandwich foaming line1.Two sets of conveyor rack: up conveyor is about 24m, down conveyor is about 30m.They lead the steel sheet from the roll forming machine to preheating room and to foaming,to cutting.
    2.One preheating room: It is built by heat-insulation material, and it could heat up the steel sheet to 25-38 by heater.
    3.One set of PU two component Liquid mixing and injecting section for foaming : it adopt Chinese high pressure pump. It have the temperature control system and material-level monitoring system. The tank of the material is about 150L. Two tanks.
    4.Foaming and double rubber device include motor driver system to make panel.
    5.The width of belt board is 1250mm, the range of adjusting distance between upper and lower frame belt board: min 25mm, max 200mm. And the range of adjusting thickness of sandwich panel :30mm,50mm,100mm.(30-50 for celling , 50-100 for wall)
    Panel automatically cutting system1.Cutting machine can move 2500mm longitudinally along product line;fly saw of the cutting machine can move transversely 1900mm, Cutting machine moves longitudinally and transversely along the slide way.
    2.Cutting machine adopts one-side blade band saw manner, cutting and revolving after cutting. The cutting saw can revolve, so cutting in two directions is realizable.
    3.There is panel tight-pressing system (pneumatic) in the cutting machine.
    4.There is location limiter to limit longitudinal and transverse motion of cutting machine.
    Electric control system1.The control system adopt the touch screen , PLC , module control and transducer. The control system adopt Panasonic(JAPAN) product.
    2.There one control platforms and electric trunk by which operating and controlling the electric motors and all motions (including hydraulic and pneumatic) in the product line.
    3.Intercalated appropriate amount of portable switch on the product line, so manual operation get convenient.
    4.Alarm and emergency stop system should be installed in the product line in case accident happens

    Working flow

    Coiler loading → adjustable feeding guide → steel panel forming → steel sheet feeding guide → PU foaming → PU panel conveyor → non-stop cutting

    Introduction of company

    We, Friendship Machinery Co.,Ltd, attaches great importance on technology innovation,progress has been made on scientific management as well as Co.,culture.China leading expert in designing and manufacturing equipments for welding and cutting, automation system and metal works. We use and produce high-technology utilizing the most available robotic and automatic techniques. Every work is uncompromisingly designed to improve our clients' competitiveness and productivity.

    We invest more on developing roll forming machine such as Metal roof & wall panels machines,C&Z purlin machines drywall Stud-track forming machines,Metal decks machines,No-girder and Column curves forming machine,Guard rails forming machines,Downspout pipes forming machines and so on.With fast development ,very short period for construction and beautiful external appearance,as well reasonable price was occupied in the market of building industry.

    Thank you for your time!

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