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3D Panel Production Line

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    3D Panel Production Line



    What is 3-D panel:

    3d panel is a prefabricated Three Dimensional Lightweight Structural panel consisting of a super-insulated polystyrene core sandwiched between two engineered layers of 10 ga Steel welded wire fabric mesh. To complete the panel form process a 10 ga Steel wire truss is pierced completely through the polystyrene core and welded to each of the outer layer sheets of 10 ga Steel welded wire fabric mesh.



    Usage:

    -Fast High Quality Construction Time saved
    50% faster than standard construction Speed, occupancy - Saves money on construction loan dollars
    Due to easiness of installation, the terms are 10 times decreased!
    -Enhanced resale and marketability value
    -Reduces the need for heavy equipment on job fewer trades on job site.
    -Strength Durability Greater Structural Integrity
    -Monolithic design for superior Strength, Safety and Security
    -Excellent performance in seismic zones (Earthquake Resistance)
    -Noncombustible structure Savings of 18% to 30% on fire Insurance
    -Excellent Hurricane protection-up to 225mph wind load
    -Insect Termite Rodent Resistant to Mildew and Mold growth, fungi resistant.


    Construction Example

                Construction process of 3-D Panel



    Product
    description:

    3D panel is a load bearing wall building material which adopts 3-dimension spatial steel wire mesh frame as the framework, anti-flaming polystyrene (EPS) foam panel or rock wool panel as heat protective core layer. External layer of the wall building material is sprayed with the pea gravel concrete or slush. It can be used to build the self-supporting house under the height of 10 meters according to the specifications constituted by the associated Chinese associated branches. According to US and European specifications, 3D panels can be exclusively used as the load bearing walls, the roof surface plates and floors of the self-supporting house under 7 storeys.

    The production line is composed of XC-1200/D welder, PW-1200/D plane mesh welder, the steel wire rolling device, the steel wire bending device, the air compressor and purification plant and cement mortar spraying machine and so on. The micro-processor is used to control the whole production process of automatic wire feeding, welding and cutting and so on. Production capability per year can reach 450,000~600,000 m 2 . The touch screen of the liquid crystal display and the overhang frame integrated device are provided. Modular design is adopted for control unit. Multi-item self-test functions are provided. The equipment has good maintainability, stability and reliability.

    The production line belongs to initiative technology in China and is in the leading position at home. Multi-item technical criteria have reached or approached advanced technical level in the like products in the world. Now the production line has been exported to the Middle East region.


    Used materials:

    Anti-flaming polystyrene foam panel or rock wool panel

    2.5mm- 4.0mm cold drawn low carbon wire or galvanized steel wire


    Main parameters:

    Product specifications of the steel wire mesh frame sandwich panel(length width thickness)
    1220 (66,78,96,108,126,138) (3000~6000)mm

    Can produce two types of the steel wire mesh frame sandwich panels at the same time for dense inserting and loose inserting .

    Can produce two types of 3D panels at the same time, whose separations between the mesh surface and EPS panel are 13 mm and 19 mm the steel wire mesh frame sandwich panels for single surface and double surface.

    Production capability: 450,000~600,000 m2 per year

    WeldCmissing rate: 3%

    Welding strength: Pull-out rate for single point 450N

    Power supply requirement: three-phase 380V 50Hz 360KVA




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